Stile and rail router bits.
Smooth out uneven joints in a raised panel door.
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This will roughen the surface a little and allow the primer to adhere better.
Do you know of a procedure for removing a panel from the rails and stiles of a standard raised panel cabinet door constructed with cope and stick joinery in order to replace it with a.
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But if he received raised panel doors that have roughly joined edges cross grain scratches poorly machined profiles uneven joints glue spots i know because this happens in my shop unfortunately it can take up to an hour per door.
Stile and rail router bits are available in a variety of designs and configurations.
If you intend to strengthen the cope and stick joints with loose tenons or dowels cut the mortises after routing the profiles.
After the glue sets pry the wedge out with a claw hammer or nail puller.
This step will also ensure a neat and clean transition area when it s time to remove the tape.
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You can also apply a pure vinyl sealer to the joints before applying the basecoat the vinyl is durable and flexible which helps compensate for the shifting of the door assuming the doors aren t poorly assembled and won t shift like crazy.
Either way there are always ways to make the sanding process faster and less painful.
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Smooth out chipped paint and imperfections from previous paint jobs.
The matched set of stile and rail bits is among the most popular and easy to use.
Size the rail and stile frame to fit the door opening and then size the raised panel to fit that frame.
Tape off an area around the repair that will allow the raised section to be adequately leveled off and feather edged.
The sets are comprised of two router bits that are matched to produce an exact fit between the sticking profile and cope.
Forcing an ill fitting raised panel door together is a great way to insure its failure in the near future.
Start with a light sandpaper or a sanding sponge 180 or 220 grit.
This is usually the most time consuming tedious part of the project.
If you can t get a wedge out with small needle nose pliers or a thin blade try this technique.
The fit between the rails and stiles should be very close meaning the amount of glue needed will be small.
Apply top n bond to this section and smooth out the material with a straight edge trowel.
When satisfied with the fit apply a thin coat of glue to the rail ends and the corresponding area on the stiles.
Removing a raised panel and saving the frame november 2 2010 by reader submitted filed under blog cabinet making skill building woodworking q a.
